Ball Clay Suppliers
Ball clay is a rare, fine-grained sedimentary mineral composed of kaolinite, mica, and quartz, specifically valued in tile manufacturing for its plasticity and bonding capabilities. This highly plastic clay provides crucial green strength and workability to ceramic formulations Digital Fire, making it indispensable for shaping and handling during production. As a ball clay suppliers, Expolica Ceramics delivers consistent, high-quality material extracted from our dedicated mines.
- Good plasticity
- Exemplary strength
- Rheological stability
- Stability in Rheological
Why Choose HD Microns as
Ball Clay Manufacturers in India
Expolica Ceramics operates five specialized mines across the state, extracting and processing premium ball clay through advanced facilities and dedicated R&D to deliver consistent quality for India’s ceramic manufacturing industry.
- Multiple Mine Ownership : This vertical integration eliminates middlemen, reduces costs, and guarantees you receive freshly processed ball clay with verified mineral composition and consistent plasticity levels throughout every shipment.
- Flexible Logistics Network : We pack ball clay in 50kg bags, jumbo bags, or bulk trucks based on your facility requirements. Our established logistics partnerships ensure timely delivery across India.
- In-House Laboratory Testing : We aWe measure plasticity index, particle size distribution, moisture content, and firing behavior. You receive detailed test certificates with each order, documenting chemical composition and physical properties.
- Customized Blend Formulations:Our R&D team develops tailored ball clay blends matching your production requirements. We adjust plasticity, shrinkage rates, and firing temperatures.
- Consistent Production Capacity: Our processing facilities handle large-scale orders without compromising delivery schedules. Regular clients benefit from reserved monthly allocations, protecting their production lines from material shortages
- Decades of Experience in Clay MiningOur expertise helps us identify superior ball clay deposits, optimize processing methods, and troubleshoot client production challenges. We understand ceramic manufacturing from the manufacturer's perspective, not just as suppliers.
Technical Specifications of Ball Clay
CHEMICAL PROPERTIES
| CHEMICAL ANALYSIS | BC-999 | BC-111 | RG6 CLAY | HIGH PLASTIC CLAY | BC-20 | ALKALI CLAY | PB-555 |
|---|---|---|---|---|---|---|---|
| SiO2 (%) | 62.40 | 59.51 | 51.89 | 49.16 | 50.72 | 70.40 | 52.21 |
| AI2O3 | 24.58 | 26.25 | 31.61 | 31.52 | 29.99 | 17.55 | 3136 |
| Fe2O3 | 1.12 | 1.25 | 1.16 | 1.29 | 1.81 | 1.35 | 1.12 |
| TiO2 | 1.35 | 2.45 | 1.27 | 1.05 | 2.82 | 1.14 | 1.01 |
| CaO | 0.40 | 0.29 | 0.95 | 1.80 | 0.32 | 0.35 | 1.03 |
| MgO | 0.25 | 0.31 | 0.39 | 0.42 | 0.41 | 0.22 | 0.46 |
| K2O | 0.19 | 0.93 | 1.22 | 1.35 | 0.95 | 3.55 | 1.16 |
| Na2O | 0.12 | 0.25 | 0.41 | 0.45 | 0.36 | 0.54 | 0.39 |
| LOI | 9.40 | 9.23 | 11.08 | 13.20 | 11.49 | 5.80 | 11.55 |
PHYSICAL PROPERTIES
| PHYSICAL ANALYSIS | BC-999 | BC-111 | RG6 CLAY | HIGH PLASTIC CLAY | BC-20 | ALKALI CLAY | PB-555 |
|---|---|---|---|---|---|---|---|
| TEMPRATURE | 1205/1220 | 1205/1220 | 1205/1220 | 1205/1220 | 1205/1220 | 1205/1220 | 1205/1220 |
| CYCLE Min | 60 | 60 | 60 | 60 | 60 | 60 | 60 |
| Whiteness | 72.22 | 67.78 | 64.78 | 54.31 | 41.59 | 35.95 | 73.81 |
| L* | 87.40 | 83.61 | 81.55 | 76.65 | 68.40 | 60.35 | 86.85 |
| a* | 1.45 | 1.97 | 0.97 | 1.17 | 2.45 | 3.55 | 0.73 |
| b* | 8.51 | 14.78 | 14.06 | 13.83 | 16.47 | 13.48 | 12.07 |
| Shirnkage | 3.48 | 8.95 | 12.37 | 12.98 | 15.11 | 14.85 | 13.47 |
| Dry M.O.R | 20.41 | 22.85 | 27.65 | 30.45 | 28.96 | 25.47 | 29.65 |
| Fried M.O.R | 195.84 | 310.58 | 360.55 | 380.50 | 385.74 | 440.90 | 340.56 |
| Water Absorption | 11.72 | 4.65 | 0.95 | 0.40 | 0.25 | NIL | 2.55 |
| Water of Plasticity | 32.45 | 34.45 | 36.79 | 40.25 | 38.85 | 34.88 | 49.55 |
| Residue(240# 2Min Grinding) | 0.90 | 0.38 | 0.22 | 0.09 | 0.18 | 0.54 | 0.25 |
| T.D.S | 300.00 | 460.00 | 560.00 | 880.00 | 640.00 | 590.00 | 750.00 |
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